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What are the skills of using Powercon Plug?

Promulgator : DIHAO Date : 2018-08-29

Through a period of proficiency, I summarize the following points for your reference:

1. We should fully understand the Powercon Plug to be operated and be familiar with its operation methods to ensure correct operation; if the Powercon Plug does not have the error-proof operation, we should adopt color code or marking to mark it, or whether the suitable model is corresponding before connecting, and ensure the correct positioning when connecting each other; we should pay special attention to prevent the pin socket. Mistake insertion, otherwise it will damage the air socket pin deformation, insulation scratch, resulting in unexpected electrical contact; should ensure that the electrical connector is connected to the location, in the special occasions not easy to check, should be made in the corresponding operating procedures in detail, and can be checked through a peepscope.

When terminal connection of Audio Power Connector, terminal connection and check should be carried out strictly according to corresponding terminal specification or requirement, and terminal connection should be carried out according to corresponding node serial number. The thickness of the maximum insulation layer between the selected cable conductors should match the distance between the contacts, and the cable core should match the terminal of the contacts, when the contacts are spanned and parallel. Welding type do not long high temperature, affecting the fate of the welding, after welding, must be each line detection, whether the line is smooth, to mark.

3. The corresponding power should be selected according to the bare wire diameter when welding. The welding time of each contact part is generally not more than 5S. It should be noted that the flux should not be allowed to penetrate the insulator, so as to avoid the decrease of insulation resistance of the product.

4. The Audio Power Connector should be separated by a protective cap or other dust-proof measures; if the plug and socket is not separated for a long time after connecting, it can be insured between the plug and socket.

5. To maintain long-term cleaning, you can use dipped in anhydrous ethanol silk cloth, dry after use. Acetone and other chemical solvents are not allowed to have harmful effects on connectors. The environment should be ventilated, ventilated, wet and leaky.

6. When connecting or separating the Audio Power Connector, the axle line of the plug and socket should be overlapped as far as possible, and the cable should be centralized to avoid the effect of tangential force on the plug and prevent the damage of the connector caused by cable sag. It is recommended to use 45 degree bending plug tail to reduce gravity.

7. The Powercon Plug should not be energized before they are properly connected or fully locked. Plug and socket are not completely inserted, loose is easy to spark, cause a fire.

8. In the fixing of Powercon Plug and clamping of wire harness, anti-loosening device should be used when thread connection is used. When choosing, consider whether the equipment is vibrating, and consider whether there is any loosening after long working hours.

9. Acceptance and inspection of Audio Power Connector should be carried out according to the relevant standards and instructions. The acceptance and inspection of used aviation connectors shall be carried out on the basis of the relevant product standards and instructions. The used tooling aviation plug sockets shall be intact and of good performance; the probes shall meet the requirements of the standards; otherwise, the jacks may be damaged easily.